Manufacturing Process Automation
Achieved 70% efficiency improvement in production processes for Steelify.
Challenge
Steelify provides custom steel cutting and forming services. Quality control steps between order intake and production were manual, error reports kept on paper, and customers received status updates via phone or email. Error rates ran above industry average and delivery delays were driving customer churn.
Solution
We built an AI-powered quality control system and automated order management platform. Added computer vision-based quality checkpoints on the production line. Real-time order status pushed to a customer portal. Automated alerts and root cause analysis on defect detection.
Result
Overall efficiency improved 70%. Error rate dropped 85% — the vision system catches surface defects that human inspection misses. Delivery times shortened 50%. 'Where's my order' calls dropped to near zero thanks to the customer portal.